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7Sep/17Off

Wire Cutters – Investigate Every One of the Selections Any Time You’re Analyzing Purchasing a Pneumatic Wire Stripper.

Yardney Water Filtration Systems can be a manufacturer of water filtration equipment for that agricultural, food, municipal and HVAC industries. From the 1960s, the business developed equipment to permit farmers from the rich growing areas of Los Angeles to get rid of sand, silt, grit, algae and also other contaminants from your water supply. Currently, wire strippers has created more than 100,000 standard and custom engineered water purification systems because of its various customers.

Manufacturing of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless steel, with holes for connecting pipes that may move water throughout the filtration unit. A number of pipes with holes needs to be cut before all of the pieces may be welded together and after that painted.

Chris Phillips, v . p . and general manager of your Riverside, California-based company, says Yardney realizes its manufacturing processes should be as efficient as the water purification systems it generates.

Recently, the corporation determined its existing plasma pipe cutting machine wasn’t offering the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a great way to load and unload pipes into and from the machine, which caused a production bottleneck. Second, it left a substantial amount of slag that needed to be manually ground off the pipes ahead of welding operations. Additionally, the device was experiencing increasingly frequent mechanical and electrical issues, leading to high service costs and downtime.

Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.

The machines offered a number of advantages on the previous equipment. The Maxpro200 plasma cutting system, when combined with the Roto Hornet’s improved motion control, leaves behind almost no slag. This minimizes the quantity of manual grinding needed to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm in comparison with 100 ipm using the previous equipment. Plus, an effective fume extraction system captures smoke at the point of the cut so it will not contaminate the store-keeping the business in compliance with California Quality Of Air Management District regulations.

Many of these features have made it possible for Yardney to make a comprehensive assortment of pipe cutting machine inside an efficient amount of time. Some cuts, including pipe notch cuts that would took four hours with the old system, are now finished in only 5 minutes.

Programming is simpler compared to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical ui (GUI) enables the consumer to configure various end types and intersection types being cut, including straight, miter, cope, slotted and branch cuts. The last equipment didn’t offer as many cut shapes, so some shapes had to be cut manually. To program a new job, the person selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically made from that information.

The corporation also learned that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to optimize production. Staging racks 04dexspky full-length pipe and cut parts. As opposed to loading merely one pipe at the same time, the company can load a bundle of 5 to 6 pieces simultaneously. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the versatility to handle pipe including 1 to 14 inches in diameter while extracting smoke from the chuck.

Mr. Phillips is pleased with the advantages this cable strip crimp machine offers. He strongly advocates finding the time to judge one’s current manufacturing processes considering changing technology. “You have to invest in your small business to keep profitable,” Mr. Phillips says. “We’ve been doing that within the last 50 years, and that we want to utilize that strategy to remain in business for a long time ahead.”

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